Carlisle TyrFil flatproofing solutions
TyrePolyurethane flatproofing technology designed to eliminate tyre failures, reduce downtime and improve operational safety across demanding OTR applications.
Nearly 50 years of flatproofing innovation
Carlisle TyrFilCarlisle TyrFil is a global leader in polyurethane tyre-fill and flatproofing technology for off-the-road equipment. Invented in 1971, TyrFil solutions replace air inside pneumatic tyres with a flexible, shock-absorbing polyurethane core, helping equipment continue operating despite cuts, punctures and demanding site conditions.
Today, TyrFil flatproofing solutions are used across construction, mining, waste management and industrial operations in more than 65 countries, supporting uptime, safety and dependable equipment performance.
Flatproofing solutions for demanding applications
TyrFil SolutionsTyrFil offers application-specific polyurethane formulations designed around different operating conditions, equipment requirements and load demands.
Designed for comfort and general-purpose applications where dependable flatproofing and ride characteristics are required.
Formulated for high-performance applications and extended operating requirements where durability and uptime are critical.
Designed for extreme operating environments and heavy-load applications where maximum durability and flatproof performance are required.
100% flat-free performance. TyrFil polyurethane is pumped into pneumatic OTR tyres, replacing air and creating a flexible, shock-absorbing core. The technology is designed to eliminate flat tyres and punctures while maintaining consistent internal pressure and improving equipment stability.
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Eliminates flats — Helps eliminate tyre downtime caused by punctures and flats.
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Prevents blowouts — Reduces the risk of blowouts and catastrophic tyre failures.
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Improves stability — Supports consistent tyre performance, equipment stability and safer operation.
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Built for harsh conditions — Continues to perform despite cuts and tyre damage in demanding environments.
Built for uptime-critical operations
ApplicationsTyrFil flatproofing solutions are suited to demanding industries where tyre failure can result in downtime, safety concerns and increased maintenance intervention.
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Construction & Infrastructure — For OTR and construction equipment operating across demanding worksites.
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Mining & Quarrying — For severe environments where tyre reliability and uptime are critical.
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Material Handling & Logistics — For equipment requiring dependable tyre performance during intensive operations.
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Waste Management & Municipal Operations — For applications where puncture protection and continuous equipment availability are essential.
Technical support beyond the product
Service capabilityApplication recommendation
Guidance on selecting the appropriate TyrFil formulation based on equipment, operating conditions and application requirements.
Tyre filling support
Technical assistance for implementation and tyre-filling processes.
Performance optimisation
Support for optimising tyre performance, service life and operational reliability.
More uptime. Fewer tyre failures.
PerformanceTyrFil flatproofing technology helps operators move beyond conventional pneumatic tyre failure by replacing air with a durable polyurethane core designed for demanding applications.
Zero tyre downtime from flats — Eliminate downtime caused by punctures and flat tyres.
Lower maintenance intervention — Reduce tyre-related service requirements and maintenance costs.
Safer, more stable operation — Improve equipment stability and operator safety without the harsh ride associated with conventional solid tyres.
Explore TyrFil flatproofing
ResourcesLearn more about Carlisle TyrFil polyurethane flatproofing technology, formulations, applications and technical capabilities.
Explore TyrFil’s flatproofing technology, application range and global capabilities.
Download BrochureTell us about your equipment, operating environment, load and application. Our team can help identify a suitable TyrFil solution.
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- Spare parts & serviceinfo@ashokmarketing.com
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